Wire Maintenance


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Wire Maintenance

Key To Vehicle Performance
Courtesy Of The Car Care Council


If your car, light truck or sport utility vehicle just doesn’t seem to be running the way you think it should, the culprit could be worn or damaged spark plug wires.

Worn or damaged spark plug wires can cause a misfire condition that could result in engine starting difficulty, rough idle, lack of acceleration, rough running engine, lower fuel mileage, and/or excessive emissions.

"Preventative maintenance on spark plug wire sets is a relatively easy proposition," according to Mike McKee, wire products product manager at Federal-Mogul Corporation. "There are some easy visual inspections, as well as some more extensive testing procedures that will help ensure safe, efficient vehicle operation."

Here are some visual techniques you can use to determine if it is necessary to replace the spark plug wires on your vehicle:

With the engine running, look at the wires and listen for any sign of: 

Arcing - Intermittent spark occurring anywhere along the exterior of the spark plug wires can cause this effect. This is typically seen as a short blue spark and heard as a cracking or snapping noise. You should look closely at points along the spark plug wire that are close to ground planes or other wiring.

With the engine not running, look at all wires for signs of:

Dirt/Soiling
- Make sure the wire, boots, and nipples are not caked with oil, grease or dirt.

Exterior damage - Make sure the wire, boots, and nipples have no burns, cracks, chafing, or obvious signs of damage such as cuts, swelling, etc. You can compare the wires to each other to determine if damage exists.

Electrical Tracking - Ensure there are no signs of tracking on the boots, spark plugs, wires, and nipples, and wire to coil/distributor tower (if applicable). Tracking is most commonly seen as a thin erratic burn line on the outside surface of the spark plug and/or coil; the inside surface of the boot or nipple; or the outside surface of the wire at the end of the boot and/or nipple.

Arcing to Grounds - Make sure the spark plug wires are not arcing to any ground surface such as an exhaust manifold, engine bracket, or heater hose. Spark plug wires should not be in contact or within 1/2" of any potential grounding surface.

Heat Aging - Make sure the wire, boots, and nipples are not too hard, too soft, or spongy by squeezing them with your fingers. These rubber components should feel firm, like a pencil eraser.

 

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smallnew.gif (926 bytes) MARATHON AUTO AIR & ELECTRIC SERVICE

2525 OVERSEAS HIGHWAY

MARATHON, FLORIDA 33050

305-289-9884

 

 

 

This Site Created & Maintained by Carol

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Last updated

03/28/2006